Overall thickness
How thick the complete sealed unit is from outside face to inside face.
It has to fit the available glazing depth in the sash, casement or metal frame.Slim double glazing needs more than a width and height. This guide explains the measurements, edge cover, setting blocks and glazing sequence that matter when fitting reduced-profile sealed units into traditional or shallow rebates.
General technical guidance for competent installers. The sealed-unit manufacturer’s instructions and the project-specific glazing system take priority.A unit can physically fit the rebate depth and still look wrong if its spacer or perimeter seal remains visible. Treat overall thickness, sightline, rebate cover and glass size as separate checks before manufacture.
Width and height manufacture the rectangle. These four checks decide whether the sealed unit belongs in the window.
How thick the complete sealed unit is from outside face to inside face.
It has to fit the available glazing depth in the sash, casement or metal frame.The sealed gap between the two panes.
Its width affects gas performance and limits what can physically fit inside the unit.How far the spacer and edge-seal system remains visible in from the edge of the glass.
A heritage unit can be thin overall and still look wrong if its edge system is not hidden by the rebate or putty line.The amount of glass edge concealed by the frame, bead or traditional putty line.
It determines whether the spacer and seal disappear visually once the unit is installed.Do not apply a universal deduction without checking the frame, unit manufacturer and glazing method. Measure the opening at multiple points and size from the verified condition.
The store treats slim units as engineered constructions. The exact live specification remains controlled by the active supplier catalogue.
| Build | Make-up | Cavity | Reference sightline | Rebate guide |
|---|---|---|---|---|
| 11.5mm11.5mm Ultra Slim | 3/5.5/3 | 5.5mm krypton | 3–4mm | Confirm with build |
| 12mm12mm Heritage Slim | 4/4/4 | 4mm krypton | Build-specific | Confirm with build |
| 14mm14mm Slim Performance | 4/6/4 | 6mm krypton | 5.5–6mm | 7mm+ cover |
| 16mm16mm Slim Performance | 4/8/4 | 8mm krypton | 5.5–6mm | 7mm+ cover |
Reference figures help with early detailing; final order data and installation instructions must follow the confirmed production build.
Both methods need continuous support, compatible materials, enough edge cover and a detail that sheds water away from the perimeter seal.
The unit is bedded continuously in a compatible glazing compound, supported on setting blocks and secured without point-loading the glass. The external front is then tooled to a weather-shedding line that conceals the spacer and perimeter seal.
The sealed unit is supported and bedded in the rebate before compatible beads are installed. The bead and bedding system must hold the unit securely without forcing the glass or exposing the edge seal to water.
The detail varies by frame and manufacturer, but the control points remain consistent.
Confirm the frame is sound, dry and suitably coated. Remove debris, failed compound and anything that would stop the new unit sitting evenly.
Record the verified rebate opening, available glazing depth and the cover available to hide the slim edge system. Check width and height in more than one place.
Test that the unit can be centralised with the required edge clearance. Support its weight on suitable setting blocks and add location blocks where the sash movement requires them.
Apply only an IGU-compatible glazing compound, tape or sealant. The rear bedding should support the glass continuously rather than leave water-trapping voids.
Fix beads or approved glazing sprigs so the unit is retained but not pinched, twisted or point-loaded. Metal fixings must never touch the glass edge.
Finish the external line so water sheds away from the unit, keep drainage paths clear and verify that the spacer and edge seal are concealed as specified.
Setting blocks carry the unit. Location blocks help control it in opening sashes. Positions depend on whether the sash is fixed, side hung or top hung; the objective is to support the glass without transferring harmful loads into the edge.
The complete sealed unit fits the available glazing depth.
The spacer and edge seal will disappear behind the bead or finished putty line.
Final manufacturing sizes allow the clearance required by the chosen glazing system.
Safety, Low-E, heritage and decorative requirements are confirmed before manufacture.
The sash, casement or frame is dry, sound and capable of carrying the extra glass weight.
Block positions suit the way the sash is hung and support the unit correctly.
Compounds, tapes, sealants and packers are compatible with the insulated glass unit edge seal.
Water can shed and escape without being trapped against the perimeter seal.
Any listed-building or conservation requirements have been checked for the individual project.
The ordered build, dimensions and edge detail match the verified opening before production begins.
Installation should follow the sealed-unit manufacturer’s current instructions, the selected glazing-system guidance and the applicable requirements of BS 6262, BS 8000-7 and relevant Glass and Glazing Federation guidance. Historic or listed buildings can add project-specific conservation and consent requirements.
Choose the engineered build only after the rebate depth, sightline cover and final manufacturing sizes have been verified.